:  Aug 13, 2004



. Disconnect the battery ground cable.

. Remove the engine cover.

. Release the intake air shutoff throttle elbow.
  Remove the retaining bolt.




. Release the intake air shutoff throttle elbow.
  Release the retaining clip.
  Disconnect the electrical connector.




. Remove the intake air shutoff throttle elbow support bracket.
  Remove the three retaining bolts.




. Remove the fan cowl.

. Remove the crankshaft damper.
  Remove the six retaining bolts.




.
  : Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

Raise and support the vehicle.

. Drain the cooling system.

. Disconnect the coolant hose from the cylinder head coolant outlet elbow.
  Release the coolant hose retaining clip.
  Reposition the coolant top hose.




. Remove the accessory drive belt idler.
  Remove the retaining bolt.




. :
  Right-hand shown, left-hand similar.

Release the exhaust gas recirculation (EGR) valve outlet tube clamps from the timing cover.
  Remove the retaining bolt.




. Disconnect the right-hand EGR coolant inlet hose from the EGR cooler.
  Release the coolant hose retaining clip.




. Position the EGR coolant hose aside for access.

. Remove the coolant pump and accessory drive belt idler pulleys.
  Remove the six retaining bolts.




. Remove the timing belt cover.
  Fully loosen the 16 timing belt cover retaining bolts.
  Release the 2 wiring harness clips.




. Install the timing belt cover.
  Attach the 2 wiring harness clips.
  Tighten the 16 timing belt cover retaining bolts to 10 Nm (7 lb.ft).

. Install the coolant pump and accessory drive belt idler pulleys.
  Tighten the six retaining bolts to 23 Nm (17 lb.ft).

. Connect the right-hand EGR coolant inlet hose to the EGR cooler.
  Install the coolant hose retaining clip.

. Secure the EGR valve outlet tube clamps to the timing cover.
  Install the two retaining bolts.

. Connect the coolant hose to the cylinder head coolant outlet elbow.
  Install the retaining clip.

. Install the accessory drive belt idler.
  Install the retaining bolt and tighten to 47 Nm (35 lb.ft).

. Install the crankshaft damper.
  Tighten the six retaining bolts to 23 Nm (17 lb.ft).

. Install the fan cowl.

. Install the intake air shutoff throttle elbow support bracket.
  Install the three retaining bolts and tighten to 10 Nm (7 lb.ft).

. Secure the intake air shutoff throttle elbow.
  Install the retaining clip.
  Install the retaining bolt.
  Connect the electrical connector.

. Install the engine cover.

. Connect the battery ground cable.

. Refill and bleed the cooling system.